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        Insulated flexible copper bus bar connectors

        Insulated flexible copper bus bar connectors are developed from high conductivity based electrolytic grade copper sheets/foils. It can be customized in different types and sizes. They are widely used for battery industry and new energy vehicles

        • Material:: T2 copper foils/sheets 99.95%
        • Surface Plating:: Tin, nickel or sliver plated
        • Hole Type:: Round hole, oval-shaped etc
        • Edge Type:: Round, square, semicircle etc
        • Foils Thickness:: 0.1mm to 1.0mm etc

        Insulated Flexible Copper Bus Bar Connectors


         RHI offer a wide range of copper laminated flexible shunts with fusion process used in various industries without reviting or without any filler material. 

        Material: Electrolytic Copper / Oxygen Free Copper 99.95%

        Stainless steel Finish: Bare Copper / Tin Coated / Silver Plated / Nickel Plated.


        These types of copper flexible connectors are used as flexible expansion joints in order to connect busbars in Switchgear industries, Power Plants, New Energy Vehicles, Battery Industry ( such as Chlorine Plant Using Mercury Cell, Modular Battery Cell , Membrane  Battery Cell, Diaphragm  Battery Cell, Hydrochloride Battery Cell, Manganese Diodide Cell and Cathodic Protection), Bus Ducts, Transformer, V.C.B., Resistance Welding Engineering, Electric Locomotives, Galvano Engineering etc.


        It is expansion connectors to prevent damages by other parts of machines or switchgears and to take care of thermal and dynamic stresses caused by short circuit current in the system.

        Photo Show:

        Tinned-copper-bus-bar-mcb-copper-busbar.jpg

        Details of  Flexible Laminated Copper Foil Connectors

        MaterialT2 99.95% copper foils/sheet
        Copper Foils Thickness 
        0.1mm, 0.2mm, 0.3mm ,0.5mm, 1.0mm
        Surface Finishes
        Black Paint
        Electro brush Silver Plating
        Tank Nickel or Tin Plating
        Production ProcessHigh Ampacity Flexible Connection
        Molecularly Fused Laminates Ends
        High DC Current Under Pressure Welding
        Current
        Typical: up to 2000 A
        Possible: Up to 5,000 A
        Flex parts of lengthUp to 6.6 ft.(2meters long)
        Width
        Up to 6.0 inch (152mm )
        Max.Oeveall  Thickness
        1.25 inch (32mm)
        Testing Resistance, Temperature Rise, Conductivity
        SampleFree

        Laminated Flexible Busbar advantages:

        1) Welding press many laminations improve electrical conductivity and add the transmission of current.

        2) The feature of flexible enable us to be made busbars in various types.

        3) Laminated copper shunts are flexible and easy to install.

        4) Flexible laminate busbar is not easy to be broken after thousands times of bending. 

        All sizes can be customized. Just send us your drawings, such as PDF, JPEG, PNG,JPG etc.

        We will quote for you in 1-2  working days !

        Busbar Types and Covers Kits :

        Nickel Plated busbarBare Copper Busbar Tinned Copper Busbar

        nickel plated battery busbar.jpg

        non plated busbar.jpg

        bending busbar.jpg

        Insulated Busbar with SleevingInsulated Busbar with DippingInsulated Busbar with Coating

        Insulated Busbar.jpg

        Insulated busbar with dipping.jpg

        busbar with coating.jpg

        Technics Supports & Usage:

        Techinics Abilities

        Cutting, Punching, Twisting, Bending, 

        Plating, Riveting,Dipping, Coating, 

        Welding, Stamping,Tapping, Brazing, 

        Drilling, Milling, Sawing etc

        Plating Optional

        Nickel Plating
        Silver Plating
        Tin Plating    

        Insulation TypeEpoxy Coated 

        PVC Dipping Coated

        Heat Shrink Sleeves Adsorption

        Hole ShapeRound Hole, Oval-shaped or Others
        Edge ShapeFull Round Edge, Semicircle, Square Corner
        Usage 

        1)New Energy Vehicles

        2)Battery Packs; 

        3)Power Supply Room; 

        4)Power Distribution Equipments;

        5)Switchboards;

        6)Panel Boards; 

        7)Low and Medium Voltage Switchgear;

        8) Electric Bus, High Speed Train,

        9)High Current & Control Equipment; 

        10)Busway Systems etc.

        Busbar Technics Shows:

        Technics Show.jpg

        Usage Show:

        copper busbar application-2.jpg


        Our Advantages:

        Strong Manufacturer: We have 6000 m2 standard workshop to assure the stability of busbars

        Strong After-sale Service: Our after-service team has 30 staffs. With professional busbar knowledge and more than 5 years' exporting experience, our team help to solve any problem during cooperation.

        Timely Delivery: As to the standard copper busbar, we promise normal order will be delivered within 7 days. Non-standard copper bus bar delivery time, we can discuss.

        Quality Guarantee: Material is tested before production to guarantee it is 100% new raw material. All busbars are inspected before delivery.

        Competitive Price: We are professional factory to supply most competitive price with high quality. For long cooperation and large quantity, we can discuss discount price.


        Company Show:

        Busbar Factory.jpg


        Inquiry Now  !

        Just call at  0086-577-61988720 or 86-15867770670, Mr Kevin Wu, Let's do long-term business.

        Business mail is :s5@cnrhi.com 

        Wechat: kevin88hao

        Skype: smilekevinh



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